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The Heller by Ercolina® Top Bender 030 is the highest capacity Heller tube bending machine.  The variable speed drive system is controlled by means of an inverter.  The maximum radius is 15" (380mm) and has a new, menu driven control system.

Standard Features

  • Maximum capacity Ø 76 x 6 mm (3" O.D. x  0.236") varies according to type of material.  See table below.
  • Minimum diameter Ø 5 mm (1/4").
  • Minimum bending radius 2 x Ø (varies with the tube wall thickness and material).
  • Bending radius from r10 to R380 mm (0.4" - 15").
  • Maximum bending angle 180°.
  • Variable  bending speed (automatic or manual) due to the inverter system, with acceleration and deceleration ramps for optimum bending results.
  • MENU control of the microprocessor allows easy and fast access to all machine functions, including bending programming, selection of operating language, and autodiagnosis of faults.
  • Bending angle and springback are programmable by means of the microprocessor for 10 programs of 9 bending angles, with backup battery to store data.
  • Ready to use either with the Heller mandrel bending accessory or with the 2-axis tube positioning accessory A40/P to bend without mandrel.
  • Soft touch button control panel is ready to use with all mandrel functions.
  • Rapid tool change time within 30 seconds, due to quick change counterbending die system and hexagonal, center drive socket on formers.
  • Overload control system.
  • Easily moveable by means of wheels incorporated into the rear of the machine.
  • Rapid engagement and disengagement of counterbending die.
  • Size 680 x 370 x 910 mm (27" x 15" x 36").
  • Weight 160 Kg (352 lbs) (Machine body only).

Model: TOP-BENDER 030

Maximum Bending Capacity With Minimum
Radius Two Times the Diameter
Ø of the Tube

Section Material Max Diameter x Thickness
(mm)
Max Diameter x Thickness
(inches O.D.)
Hellerson Boiler Tube
76 x 4
2.5" pipe x 0.157"
Hellerson Mild Steel
76 x 4
3" x 0.157"
Hellerson Soft Brass
73 x 5
2.9" x 0.203"
Hellerson Stainless Steel
76 x 3
3" x 0.118"
Hellerson Welded Furniture Tubing
70 x 4
2.8" x 0.157"
Hellerson St 35 Hydraulic Steel
70 x 5
2.8" x 0.203"
Hellerson Stainless Steel Hydraulic Tubing 304L
70 x 4
2.8" x 0.157"
Hellerson Hard Copper & Aluminum
76 x 6
3" x 0.236"
Hellerson Mild Steel
45
1.8"
Hellerson Mild Steel
20 x 60
0.8" x 2.4"
Hellerson Mild Steel
25 x 50 x 5
1" x 2" x 0.203"
Hellerson Mild Steel
50 x 50 x 5
2" x 2" x 0.203"
Hellerson Mild Steel
40 x 40
1.6" x 1.6"
Hellerson Mild Steel
60 x 60 x 6
2.4" x 2.4" x 0.236"
Hellerson Mild Steel
50 x 20 x 6
2" x 0.8" x 0.236"